One of the greatest concerns of quality control is the sealing integrity of a package. If it is overlooked, there is a likelihood of incurring heavy financial losses as a result of recalling of the products, court fines for harm to persons who’ve used damaged products as well as loss of the company’s good image. In addition, the company may face stern action from regulatory authorities which may all greatly hurt the business. Therefore, investing in high quality leak detection equipment is not only cautious, but also smart.
Possible Leak Causes
Mostly, damages that lead to leaks happen in the packing process. On the other hand, improper packing can be caused by several factors. It may simply be a result of misalignment during the creation of a thermal seal. It may also be caused by the presence of the product’s particles on the sealing material thus preventing proper sealing. Additionally, the heat level, duration, and pressure used during the sealing process may not have been appropriate to the particular packaging process.
Your Leak Detection Equipment should be accurate and quick in picking out any of the many problems associated with wrong package sealing. This way, it will help you avoid serious damage to the brand’s reputation. Keep in mind that it will cost you a lot more to get back consumers’ trust after a packaging failure than it will to obtain the equipment.
Efficiency and Ease of Operation
Needless to say, one of the most important features of any equipment is easy operation. In addition, any equipment meant for detecting leaks should be able to help the user find holes in the smallest possible sizes when checking sealed and non-porous packages. Moreover, it should prove its worth by delivering quick results. Remember, you should not have to put the packages through various leak testing methods including traditional ones such as water bath leak detector after using the detector.
Non-Destructive Leak Testing
In most cases, leakage problems are brought out by defects in the packaging material or process—not the product. While certain products cannot be used once packed, others do not have to be discarded once leakages are discovered. In the latter case, non-destructive leak detection equipment should be put into use. Improperly sealed products can then be returned to the packaging line for a better job thus pushing losses incurred as a result of unnecessary wastages to the minimum.
There are various other factors to look out for in leak detection equipment. They include adaptability to the use of different methods of testing for leaks such as bubble emission and vacuum decay. Moreover, the equipment should support factory automation as well as have the ability to get rid of human error during testing. Lastly, remember that there are online and offline applications for leakage detection as well as process control in QA/QC.